feat: Started move to vertical drawers

spoolstore/poc.py

@@ -1,119 +1,158 @@
 """Proof of concept models for SpoolStore."""
 
+from math import cos, radians, sin
+
 import solid2 as sp
 from libdsps.grids import hex_grid
 from libdsps.shapes import rect_frame
 
-DRAWER_INNER_WIDTH = 220
+DRAWER_INNER_WIDTH = 75
-DRAWER_INNER_LENGTH = 270
+DRAWER_INNER_LENGTH = 240
-DRAWER_INNER_FLOOR_THICKNESS = 3
+DRAWER_INNER_DEPTH = 220
-DRAWER_INNER_DEPTH = 75
 
 SPOOL_OUTER_D = 200
 SPOOL_INNER_D = 55
-
+SPOOL_WIDTH = 67
-SPOOLPIN_FRONT_OFFSET = 110
+SPOOL_SIDE_THICK = 3.5
-SPOOLPIN_D = SPOOL_INNER_D - 10
-SPOOLPIN_HEIGHT = 20
-SPOOLPIN_RAISE = 5
-
-SPLITTER_THICKNESS = 3
-SPLITTER_FRONT_OFFSET = 220
 
 LID_THICKNESS = 3
 SIDE_THICKNESS = 3
+FLOOR_THICKNESS = 3
+BACK_THICKNESS = 3
+
+RAIL_RADIUS = 3
+RAIL_FRONT_ANGLE = 20
+RAIL_BACK_ANGLE = -40
+RAIL_SUPPORT_THICKNESS = 4
+RAIL_SUPPORT_EXTRA_RADIUS = 1
+RAIL_SUPPORT_SIDE_MARGIN = 2
+RAIL_WIDTH_MARGIN = 3
+RAIL_SPOOL_HEIGHT = 5
+RAIL_SPOOL_FRONT_DIST = 5
+RAIL_PARKED_SPOOL = True
+RAIL_CRITICAL_SPOOL = True
+
+DRAWER_OUTER_WIDTH = DRAWER_INNER_WIDTH + SIDE_THICKNESS * 2
+DRAWER_OUTER_LENGTH = DRAWER_INNER_LENGTH + LID_THICKNESS + BACK_THICKNESS
 
 FRAME_MARGIN = 8
 GRID_STRIDE = 38
 GRID_FILL_RATIO = 0.08
 
-XX = 2
+XX = .1
 
 
-def _gen_hex_frame(
+def _gen_hex_frame(  # noqa: PLR0913
     width: float, length: float, height: float, frame_size: float, stride: float, fill_ratio: float
 ) -> sp.OpenSCADObjectPlus:
     frame = rect_frame(width, length, height, frame_size)
     grid = hex_grid(width - frame_size * 2, length - frame_size * 2, height, stride, fill_ratio)
-    hex_frame = sp.union()(frame, grid)
+    return sp.union()(frame, grid)
-    return hex_frame
 
 
-def _gen_spool_holder() -> sp.OpenSCADObjectPlus:
+def _gen_spool(color: sp.Vec3 = (0, 1, 0), alpha: float = .3) -> sp.OpenSCADObjectPlus:
-    spool_raise = sp.cylinder(d=SPOOL_OUTER_D, h=SPOOLPIN_RAISE, center=False)
+    side = sp.cylinder(h=SPOOL_SIDE_THICK, d=SPOOL_OUTER_D, _fn=36, center=True)
-    pin = sp.cylinder(d=SPOOLPIN_D, h=SPOOLPIN_HEIGHT, center=False)
+    side = sp.rotateY(90)(side)
-    pin = sp.up(SPOOLPIN_RAISE)(pin)
-    spool_holder = sp.union()(pin, spool_raise)
-    spool_holder = sp.color((0.75, 0.5, 0.5))(spool_holder)
-    return spool_holder
 
+    left = sp.left(SPOOL_WIDTH / 2 - SPOOL_SIDE_THICK/2)(side)
+    right = sp.right(SPOOL_WIDTH / 2 - SPOOL_SIDE_THICK/2)(side)
 
-def _gen_splitter() -> sp.OpenSCADObjectPlus:
+    core = sp.cylinder(h=SPOOL_WIDTH - SPOOL_SIDE_THICK * 2, d=SPOOL_INNER_D, center=True)
-    splitter = sp.cube([DRAWER_INNER_WIDTH - SIDE_THICKNESS * 2, SPLITTER_THICKNESS, DRAWER_INNER_DEPTH], center=True)
+    core = sp.rotateY(90)(core)
-    splitter = sp.up(DRAWER_INNER_DEPTH / 2)(splitter)
 
-    mask = sp.cube(
+    spool = sp.union()(left, right, core)
-        [
+    spool = sp.up(SPOOL_OUTER_D / 2)(spool)
-            DRAWER_INNER_WIDTH - SIDE_THICKNESS * 2 - FRAME_MARGIN * 2,
+    spool = sp.color(color, alpha)(spool)
-            SPLITTER_THICKNESS + XX,
+    return spool
-            DRAWER_INNER_DEPTH - FRAME_MARGIN + XX,
-        ],
-        center=True,
-    )
-    mask = sp.up((DRAWER_INNER_DEPTH + FRAME_MARGIN + XX) / 2)(mask)
-    splitter = splitter - mask
-
-    splitter = sp.color((0.5, 0.75, 0.5))(splitter)
-    return splitter
-
-
-def _gen_top() -> sp.OpenSCADObjectPlus:
-    lid = _gen_hex_frame(
-        DRAWER_INNER_WIDTH, SPLITTER_FRONT_OFFSET, LID_THICKNESS, FRAME_MARGIN, GRID_STRIDE, GRID_FILL_RATIO
-    )
-    lid = sp.forward(DRAWER_INNER_LENGTH / 2 - SPOOLPIN_FRONT_OFFSET)(lid)
-
-    frame = rect_frame(DRAWER_INNER_WIDTH, DRAWER_INNER_LENGTH - SPLITTER_FRONT_OFFSET, LID_THICKNESS, FRAME_MARGIN)
-    frame = sp.forward(-SPLITTER_FRONT_OFFSET / 2)(frame)
-    frame = sp.color((0.2, 0.2, 0.2))(frame)
-
-    top = sp.union()(frame, lid)
-    return top
 
 
 def _gen_side() -> sp.OpenSCADObjectPlus:
-    return _gen_hex_frame(
+    face = _gen_hex_frame(
         DRAWER_INNER_DEPTH, DRAWER_INNER_LENGTH, SIDE_THICKNESS, FRAME_MARGIN, GRID_STRIDE, GRID_FILL_RATIO
     )
+    return face
 
-#def _gen_back()
+
+def _gen_bottom() -> sp.OpenSCADObjectPlus:
+    floor = sp.cube([DRAWER_OUTER_WIDTH, DRAWER_OUTER_LENGTH, FLOOR_THICKNESS], center=True)
+    floor = sp.up(FLOOR_THICKNESS / 2)(floor)
+    return floor
+
+
+def _gen_rail() -> sp.OpenSCADObjectPlus:
+    rail = sp.cylinder(h=DRAWER_INNER_WIDTH - RAIL_WIDTH_MARGIN*2, r=RAIL_RADIUS, _fn=12, center=True)
+    rail = sp.rotateY(90)(rail)
+    return rail
+
+
+def _gen_spool_rails() -> sp.OpenSCADObjectPlus:
+    parked_spool = _gen_spool()
+    parked_spool = sp.up(RAIL_SPOOL_HEIGHT)(parked_spool)
+
+    rail_pos_radius = SPOOL_OUTER_D / 2 + RAIL_RADIUS
+    f_y_off = sin(radians(RAIL_FRONT_ANGLE)) * rail_pos_radius
+    f_z_off = (1-cos(radians(RAIL_FRONT_ANGLE))) * rail_pos_radius - RAIL_RADIUS + RAIL_SPOOL_HEIGHT
+    b_y_off = sin(radians(RAIL_BACK_ANGLE)) * rail_pos_radius
+    b_z_off = (1-cos(radians(RAIL_BACK_ANGLE))) * rail_pos_radius - RAIL_RADIUS + RAIL_SPOOL_HEIGHT
+
+    back_rail = _gen_rail()
+    back_rail = sp.up(f_z_off)(back_rail)
+    back_rail = sp.forward(f_y_off)(back_rail)
+
+    front_rail = _gen_rail()
+    front_rail = sp.up(b_z_off)(front_rail)
+    front_rail = sp.forward(b_y_off)(front_rail)
+
+    rail_base = sp.cylinder(h=RAIL_SUPPORT_THICKNESS, r=RAIL_RADIUS+RAIL_SUPPORT_EXTRA_RADIUS, center=True)
+    rail_base = sp.rotateY(90)(rail_base)
+    back_rail_base = sp.up(b_z_off)(rail_base)
+    back_rail_base = sp.forward(b_y_off)(back_rail_base)
+    front_rail_base = sp.up(f_z_off)(rail_base)
+    front_rail_base = sp.forward(f_y_off)(front_rail_base)
+    #TODO: Mid rail to reduce overlap with spool contents
+    back_base = sp.forward(b_y_off)(sp.cube([RAIL_SUPPORT_THICKNESS, RAIL_RADIUS*2, 1], center=True))
+    front_base = sp.forward(f_y_off)(sp.cube([RAIL_SUPPORT_THICKNESS, RAIL_RADIUS*2, 1], center=True))
+    back_support = sp.hull()(back_rail_base, back_base)
+    front_support = sp.hull()(front_rail_base, front_base)
+    inter_support = sp.hull()(front_rail_base, back_rail_base)
+    rail_support = sp.union()(back_support, front_support, inter_support)
+
+    support_offset = SPOOL_WIDTH/2 - SPOOL_SIDE_THICK - RAIL_SUPPORT_THICKNESS/2 - RAIL_SUPPORT_SIDE_MARGIN
+    left_support = sp.left(support_offset)(rail_support)
+    right_support = sp.right(support_offset)(rail_support)
+    rail_supports = sp.union()(left_support, right_support)
+
+    critical_spool = _gen_spool((1, 0, 0), 0.3)
+    critical_spool = sp.up(f_z_off + RAIL_RADIUS)(critical_spool)
+    critical_spool = sp.forward(f_y_off)(critical_spool)
+    critical_spool = sp.right(XX)(critical_spool)
+
+    final = sp.union()(back_rail, front_rail, rail_supports)
+    if RAIL_PARKED_SPOOL:
+        final = sp.union()(final, parked_spool)
+    if RAIL_CRITICAL_SPOOL:
+        final = sp.union()(final, critical_spool)
+    final = sp.forward(DRAWER_INNER_LENGTH/2 - SPOOL_OUTER_D/2 - RAIL_SPOOL_FRONT_DIST)(final)
+    return final
 
 
 def gen_drawer() -> sp.OpenSCADObjectPlus:
-    inner_floor = sp.cube([DRAWER_INNER_WIDTH, DRAWER_INNER_LENGTH, DRAWER_INNER_FLOOR_THICKNESS], center=True)
-    inner_floor = sp.up(DRAWER_INNER_FLOOR_THICKNESS / 2)(inner_floor)
-
-    spool_holder = _gen_spool_holder()
-    spool_holder = sp.forward(DRAWER_INNER_LENGTH / 2 - SPOOLPIN_FRONT_OFFSET)(spool_holder)
-
-    splitter = _gen_splitter()
-    splitter = sp.forward(DRAWER_INNER_LENGTH / 2 - SPLITTER_FRONT_OFFSET)(splitter)
-
-    top = _gen_top()
-    top = sp.up(DRAWER_INNER_DEPTH)(top)
-
     left = _gen_side()
-    left = sp.rotateY(90)(left)
+    left = sp.rotateY(-90)(left)
+    left = sp.left(DRAWER_INNER_WIDTH / 2)(left)
     left = sp.up(DRAWER_INNER_DEPTH / 2)(left)
-    left = sp.left(-DRAWER_INNER_WIDTH / 2 + SIDE_THICKNESS)(left)
 
     right = _gen_side()
-    right = sp.rotateY(-90)(right)
+    right = sp.rotateY(90)(right)
+    right = sp.right(DRAWER_INNER_WIDTH / 2)(right)
     right = sp.up(DRAWER_INNER_DEPTH / 2)(right)
-    right = sp.right(-DRAWER_INNER_WIDTH / 2 + SIDE_THICKNESS)(right)
 
-    drawer = sp.up(DRAWER_INNER_FLOOR_THICKNESS)(
+    bottom = _gen_bottom()
-        sp.union()(sp.down(DRAWER_INNER_FLOOR_THICKNESS)(inner_floor), spool_holder, splitter, top, left, right)
+    bottom = sp.down(FLOOR_THICKNESS)(bottom)
-    )
+    bottom = sp.color((0.2, 0.2, 0.2))(bottom)
 
-    return drawer
+    rails = _gen_spool_rails()
+
+    final = sp.union()(left, right, bottom, rails)
+    final = sp.up(FLOOR_THICKNESS)(final)
+    return final